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1996 kawasaki vulcan 1500 shaft


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scottgeorgoff
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Apr 6, 2012, 2:10 PM

Post #1 of 14 (1654 views)
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1996 kawasaki vulcan 1500 shaft Sign In

i have a 96 vulcan its been sitting for a while got it running today after cranking for a while . rode it for about a half hour . when i went to ride it again about an hour later it wouldnt move. neutral light went out felt like it went in to gear but when i let out the clutch nothing. acts like clutch is still pulled in. with motor off put into gear it still rolls freely. .... HELP


nickwarner
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Apr 6, 2012, 6:43 PM

Post #2 of 14 (1593 views)
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Re: 1996 kawasaki vulcan 1500 shaft [In reply to] Sign In

Does this bike have a hydraulic clutch or cable?


scottgeorgoff
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Apr 6, 2012, 7:14 PM

Post #3 of 14 (1592 views)
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Re: 1996 kawasaki vulcan 1500 shaft [In reply to] Sign In

HYDRALIC.....just fired it up and it went..????? sat for a couple hours


nickwarner
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Apr 7, 2012, 9:40 PM

Post #4 of 14 (1574 views)
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Re: 1996 kawasaki vulcan 1500 shaft [In reply to] Sign In

loosen and then tighten the bleeder screw to see if there is residual pressure in your system that isn't venting back. A hose collapsed internally or plugged compensating port in the master cylinder can do this. If that doesn't make it engage, try actually removing the slave cylinder. If your clutch couples at that point you have a hung up slave. If still no luck you will be looking at an extensive teardown and repair of your clutch assembly.


scottgeorgoff
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Apr 8, 2012, 11:49 PM

Post #5 of 14 (1564 views)
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Re: 1996 kawasaki vulcan 1500 shaft [In reply to] Sign In

i was also told this by someone else he said to rebuild the clutch slave cylinder....try that thanks


scottgeorgoff
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Apr 13, 2012, 10:13 PM

Post #6 of 14 (1536 views)
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Re: 1996 kawasaki vulcan 1500 shaft [In reply to] Sign In

rebuilt slave and put in new fluid and bled...bike rode good for about an hour then clutch was dragging (slipping)got worse...turn bike off and it wouldnt engage at all when started back up...allowed it to cool for about an hour an ran good then started slipping again... repeated this process to get bike home...


nickwarner
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Apr 13, 2012, 11:06 PM

Post #7 of 14 (1530 views)
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Re: 1996 kawasaki vulcan 1500 shaft [In reply to] Sign In

Put it up on a stand to get the drive tire in the air when this is happening and crack open the bleeder on the slave. Sounds like the rubber hose to it is collapsing internally and when its heated from your engine swells up enough to not let the pressure bleed back into the master cylinder through its compensating ports. If the clutch engages when you do that test it confirms it.


scottgeorgoff
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Apr 13, 2012, 11:33 PM

Post #8 of 14 (1524 views)
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Re: 1996 kawasaki vulcan 1500 shaft [In reply to] Sign In

thank you... if that is problem what is solution? new hose?


scottgeorgoff
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Apr 14, 2012, 7:24 PM

Post #9 of 14 (1511 views)
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Re: 1996 kawasaki vulcan 1500 shaft [In reply to] Sign In

if that is problem what is to be done ?


nickwarner
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Apr 14, 2012, 10:41 PM

Post #10 of 14 (1502 views)
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Re: 1996 kawasaki vulcan 1500 shaft [In reply to] Sign In

Replace the rubber hose and bleed out the system. Easy fix and you can get back to riding.


scottgeorgoff
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Apr 15, 2012, 8:06 AM

Post #11 of 14 (1496 views)
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Re: 1996 kawasaki vulcan 1500 shaft [In reply to] Sign In

thanks again....what do you think
about rebuilding master cylinder ?


nickwarner
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Apr 15, 2012, 9:23 AM

Post #12 of 14 (1491 views)
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Re: 1996 kawasaki vulcan 1500 shaft [In reply to] Sign In

If you have the kit and want to do that at the same time go for it. I don't see masters cause this issue much but its possible.


scottgeorgoff
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Apr 15, 2012, 11:06 PM

Post #13 of 14 (1483 views)
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didnt rebuild master cylinder but i did clean out return port (tiny holes in master cylinder)with a thin wire.. took it apart and blew it out ....bled the line and rode all day today with no problems. system had gunky build up through out but didnt clean out the small hole well originally. thanks for responding.


nickwarner
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Apr 16, 2012, 6:40 PM

Post #14 of 14 (1477 views)
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Re: 1996 kawasaki vulcan 1500 shaft [In reply to] Sign In

Thanks for posting the fix and glad you are back to riding.




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