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97 suburban with fuel pump problem


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robaloman
New User

Sep 17, 2011, 4:28 PM

Post #1 of 12 (1762 views)
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97 suburban with fuel pump problem Can't Post

hey guys i got the tank down but i cant pull it out there are wires going into the fuel pump assembly that i cant figure out how to disconnect and everything is covered in wax!? does anyone have a helpful suggestion on how to disconnect the wires so i can get the tank out? maybe a helpful suggestion on how to remove the wax i was going to try and remove the lock rings while the tank is under the suburban but the wax wont let it move and i cant get enough wax off due to the wires keeping me from fully dropping the tank to get enough room to do anything... Help please!Unsure


Tom Greenleaf
Ultimate Carjunky / Moderator


Sep 18, 2011, 4:03 PM

Post #2 of 12 (1722 views)
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Re: 97 suburban with fuel pump problem [In reply to] Can't Post

Wax! Somebody has messed with it. See if you can get partial OE wiring would be my choice,

T
_________________________________________
Long retired now


pooby92
User

Oct 10, 2011, 12:19 AM

Post #3 of 12 (1664 views)
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Re: 97 suburban with fuel pump problem [In reply to] Can't Post

I've seen that waxy stuff on fuel pumps before. I just assumed some shops put that on there to prevent rust from forming on the top of the pump and around the lockring.

I believe those wires attach right at the top of the pump. You should be able to feel the little tabs that you need to pull back on to release them.

I'd use a mirror and flashlight to get a better look.

If all else fails, you could always cut the wires to get the tank down and repair the wiring before putting it back up. Just don't cut them too close to the pump.


Hammer Time
Ultimate Carjunky / Moderator


Oct 10, 2011, 6:21 AM

Post #4 of 12 (1659 views)
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Re: 97 suburban with fuel pump problem [In reply to] Can't Post

No, don't cut any wires. That's just creating another place for voltage drop. Everything can be removed at the tank.









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We offer help in answering questions, clarifying things or giving advice but we are not a substitute for an on-site inspection by a professional.



pooby92
User

Oct 10, 2011, 8:58 PM

Post #5 of 12 (1647 views)
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Re: 97 suburban with fuel pump problem [In reply to] Can't Post

I only meant it as a last resort. On a lot of GM trucks you MUST cut and butt splice a new harness to adapt the new style connector. I've done more of those than I can count and I have never had one come back with a problem related to the splices.


(This post was edited by pooby92 on Oct 10, 2011, 8:59 PM)


Hammer Time
Ultimate Carjunky / Moderator


Oct 10, 2011, 9:04 PM

Post #6 of 12 (1642 views)
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Re: 97 suburban with fuel pump problem [In reply to] Can't Post


Quote
I've done more of those than I can count and I have never had one come back with a problem related to the splices


That you know about.

Those factory pigtails are supposed to be soldered and heat shrinked, not butt connectors. They were included because the circuit was already having a voltage drop problem causing early fuel pump failures.









~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~

We offer help in answering questions, clarifying things or giving advice but we are not a substitute for an on-site inspection by a professional.



pooby92
User

Oct 11, 2011, 10:23 AM

Post #7 of 12 (1631 views)
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Re: 97 suburban with fuel pump problem [In reply to] Can't Post


In Reply To

Quote
I've done more of those than I can count and I have never had one come back with a problem related to the splices


That you know about.

Those factory pigtails are supposed to be soldered and heat shrinked, not butt connectors. They were included because the circuit was already having a voltage drop problem causing early fuel pump failures.

Solder would definitely be preferred. But every pump I ever replaced, even ones I got directly from the dealer, came with the red and blue butt connectors included.


Hammer Time
Ultimate Carjunky / Moderator


Oct 11, 2011, 11:10 AM

Post #8 of 12 (1629 views)
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Re: 97 suburban with fuel pump problem [In reply to] Can't Post

Only the ones inside the tank not exposed the the weather.









~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~

We offer help in answering questions, clarifying things or giving advice but we are not a substitute for an on-site inspection by a professional.



Tom Greenleaf
Ultimate Carjunky / Moderator


Oct 11, 2011, 1:10 PM

Post #9 of 12 (1624 views)
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Re: 97 suburban with fuel pump problem [In reply to] Can't Post

OE and pay for the whole unit. Splices NFG! You are dealing with gas here need I say more?

T
_________________________________________
Long retired now


(This post was edited by Tom Greenleaf on Oct 11, 2011, 1:12 PM)


Discretesignals
Veteran / Moderator


Oct 14, 2011, 8:54 PM

Post #10 of 12 (1607 views)
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Re: 97 suburban with fuel pump problem [In reply to] Can't Post

I saw your fire and ran to the kitchen for some marsh mellows.







Since we volunteer our time and knowledge, we ask for you to please follow up on your threads when a problem is resolved.


samg.
User


Nov 20, 2011, 9:28 PM

Post #11 of 12 (1494 views)
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Re: 97 suburban with fuel pump problem [In reply to] Can't Post

I think you still have a ground wire ran to the frame about half length of the tank behind it. Did you get that one out?


Hammer Time
Ultimate Carjunky / Moderator


Nov 20, 2011, 9:32 PM

Post #12 of 12 (1490 views)
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Re: 97 suburban with fuel pump problem [In reply to] Can't Post

It's been 2 months since the question was asked and the OP hasn't responded to any of the posts so I suspect his truck is fixed.









~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~

We offer help in answering questions, clarifying things or giving advice but we are not a substitute for an on-site inspection by a professional.





97 suburban with fuel pump problem


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