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'83 caprice classic blower speed problem


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67eleanor
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May 3, 2012, 7:46 AM

Post #1 of 20 (4902 views)
post icon '83 caprice classic blower speed problem Sign In

   
hi bro.
i drive a 1983 chevrolet caprice classic wagon 305cid 4bbl. the ac blower get damage so i have to replace. and when i did lo speed working but the high not working. i replace blower motor resistor, and the relay. still the same problem.
i check the relay terminal the red wire (no. 1 in img). there is no power on it. i think its suppose to be power all the time its come from alternator. so i make external wire from the battery and connect it to no. 1. and i disconnect the original red wire. i check it all speed are working fine and i getSmile. after 15 minute the wire no. 5 which go to the + at the blower get burn with the relay?????
what the wrong happen?.
its normal both terminal of the blower motor are grounded?.
please help. the degrees here get over 122.




_________________________________________
I'm chasing to freedom in new york city.




Tom Greenleaf
Ultimate Carjunky / Moderator
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May 3, 2012, 8:16 AM

Post #2 of 20 (4883 views)
Re: '83 caprice classic blower speed problem Sign In

This will seem strange but was common to me back when and I'm from back when - smile. If the control head uses the up and down - I think a fake chrome lever - at control head on left side THAT is the likely problem! Most would say resistor and other issues but had several that wouldn't do high and it was the dang switch.

A bit of a pest to carefully get to it without taking tons apart but can be done. You'll see that it's a slide (If the one I'm thinking of) that just make consistently more contact for the speeds and for some reason high will quit. Could be all wet but did several and kept one on hand it was so common!

Not sure how available but NAPA would be a good bet IMO. Not expensive just fussy to replace but doable without major surgery to dash,

T



Hammer Time
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May 3, 2012, 9:42 AM

Post #3 of 20 (4865 views)
Re: '83 caprice classic blower speed problem Sign In

The very first thing you need to do is remove that hot wire from the battery until the fire department has time to get there.

This one feeds power through the switch, not ground like most others. If you don't have full time power at the relay on the red wire, check the fusible links. If things are getting burned out, then you have either excessive draw from the blower motor or a short somewhere.





~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~

We offer help in answering questions, clarifying things or giving advice but we are not a substitute for an on-site inspection by a professional.



(This post was edited by Hammer Time on May 3, 2012, 9:45 AM)


67eleanor
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May 4, 2012, 8:40 AM

Post #4 of 20 (4818 views)
Re: '83 caprice classic blower speed problem Sign In

thankfull. i fully check the red area,even i remove gloves box and check there, i couldnt see any damage the wire are comletley perfect .
i will check the green area today. if i couldnt find any damage i will keep the original wire. then i will make some thing stupid i will make anew set of wire. because i dont wanna to damage the original wire. iwanna to rebuild the car when i come to america. thers any advice before i make this new set. please tell me if the two terminal of the blower motor its normal to be ground when i connect the two wire to it????.


_________________________________________
I'm chasing to freedom in new york city.




(This post was edited by 67eleanor on May 4, 2012, 8:42 AM)


Hammer Time
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May 4, 2012, 9:50 AM

Post #5 of 20 (4812 views)
Re: '83 caprice classic blower speed problem Sign In

Do you have power on the original red wire to the relay or not?



~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~

We offer help in answering questions, clarifying things or giving advice but we are not a substitute for an on-site inspection by a professional.



67eleanor
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May 4, 2012, 10:26 AM

Post #6 of 20 (4805 views)
Re: '83 caprice classic blower speed problem Sign In

yes i have. now all spped working but its all same. i replaece the relay and the resistor the switch still same.
when i connect the red wire to relay the 25a fuse in fuse box get melted. let me check the green area then i will inform you what gonna happen.
_________________________________________
I'm chasing to freedom in new york city.




(This post was edited by 67eleanor on May 4, 2012, 10:34 AM)


Hammer Time
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May 4, 2012, 11:23 AM

Post #7 of 20 (4801 views)
Re: '83 caprice classic blower speed problem Sign In

You could have a shorted relay or bad motor. you will have to isolate the draw.



~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~

We offer help in answering questions, clarifying things or giving advice but we are not a substitute for an on-site inspection by a professional.



67eleanor
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May 6, 2012, 8:05 AM

Post #8 of 20 (4772 views)
Re: '83 caprice classic blower speed problem Sign In

I really appreciate your help. i rebuild anew wire set. it still the same problem. i buy anew relay and blower motor.
now all speed work fine. about one year ago i lost power from ac and wpower window. i make the jumber in the image below. i take power from gauges to C/H. when the blower motor get damage one week ago. the jumber stop working any more. no power in the gauges. itake temporary power from LPS. when i start the ac now or open the window. the jumber become to much heat i think i ts over loud for the circute. i wanna to take power from the original source. from steerin wheels. i found three set of wire comming out of the steering. can any one tell me which one for the C/H, and which wire for the guages.

this picture for the old jumber i make it before from gauges to C/H.



this is the three set of wire comming in and out from the steering wheel



_________________________________________
I'm chasing to freedom in new york city.




Tom Greenleaf
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May 6, 2012, 8:14 AM

Post #9 of 20 (4770 views)
Re: '83 caprice classic blower speed problem Sign In

Please - if you are going to play with wiring at least fuse it all, readily available stuff to do that.................



67eleanor
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May 6, 2012, 8:51 AM

Post #10 of 20 (4765 views)
Re: '83 caprice classic blower speed problem Sign In

mr tom i didn't understand your point. i should stop every thing im doing with the wiring?. i live in f******* middle east no one here know how to fix american cars. only stupid toyota or mazda....etc. if i didn't fix it. its will never been fix. why the heat in the fuse its another problem?.
_________________________________________
I'm chasing to freedom in new york city.




Tom Greenleaf
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May 6, 2012, 9:02 AM

Post #11 of 20 (4761 views)
Re: '83 caprice classic blower speed problem Sign In

I can only imagine your situation. Duh - can get anything I need here in MA, USA. My only concern is you don't blow yourself or car up makeing mistakes.

Godspeed friend. Do what you can,

Tom - no need to call me Mr. - plain Tom is fine.............


67eleanor
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May 6, 2012, 10:08 AM

Post #12 of 20 (4748 views)
Re: '83 caprice classic blower speed problem Sign In

mr hammer time you have any idea about this new chaos??.
_________________________________________
I'm chasing to freedom in new york city.




Hammer Time
Ultimate Carjunky / Moderator
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May 6, 2012, 10:17 AM

Post #13 of 20 (4745 views)
Re: '83 caprice classic blower speed problem Sign In

I have no idea what you're even trying to fix any more.

PS, what the hell is that white thing in the second picture?



~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~

We offer help in answering questions, clarifying things or giving advice but we are not a substitute for an on-site inspection by a professional.



(This post was edited by Hammer Time on May 6, 2012, 10:30 AM)


Tom Greenleaf
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May 6, 2012, 1:15 PM

Post #14 of 20 (4729 views)
Re: '83 caprice classic blower speed problem Sign In

Reminds me of that show "Lost in Space" from the 60s! That or Gilligan's Island? Professor that can make a radio out of a coconut but can't fix a hole in a boat!

T



(This post was edited by Tom Greenleaf on May 6, 2012, 1:16 PM)


nickwarner
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May 6, 2012, 1:47 PM

Post #15 of 20 (4722 views)
Re: '83 caprice classic blower speed problem Sign In

The white thing looks to me like an inline fuse holder with a 30 amp fuse in it. I hope thats what it is, at least this is fused up so no fires. These wires are getting hot and its getting hard to make much sense of this from what I'm reading. Have you tried unplugging the fan and running the switches through the speeds to see if power is present? If the wiring still gets hot with no fan in it you know the fan isn't the culprit and it narrows down things. Your car's electrical has been rigged up a long shot from stock and I sympathize with the fact you don't have qualified techs to work on american cars in your area. So lets see what we can do here with a board full of american techs who do know how to fix this.


67eleanor
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May 7, 2012, 7:37 AM

Post #16 of 20 (4703 views)
Re: '83 caprice classic blower speed problem Sign In

thank for your words mr nickwarner. you are right about the white thing. last year i make this jumber because i loos the power to start the A/C and the power window(i make the jumber from gauges fuse to C/H fuse). its work fine. but its get melted when the blower motor get damage. after i replace all the A/C parts which it come from stupid china.
i replace the relay and resister and blower motor all acdelco parts.


now i dont have any power from gauges fuse or C/H fuse. im thinking to take power from steering wheel wires (steering wheel take the power from the battery and distribute it to all electronics parts in the car. right me if im wrong ,please).
i check the wire coming out from the steering whl. i did know which wire i take power from it. to give it to guages fuse and C/H fuse??.
_________________________________________
I'm chasing to freedom in new york city.




Tom Greenleaf
Ultimate Carjunky / Moderator
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May 7, 2012, 8:27 AM

Post #17 of 20 (4701 views)
Re: '83 caprice classic blower speed problem Sign In

Nick is sharp. let it be,,,,,,,,,,,,,,,,,



67eleanor
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May 24, 2012, 10:39 AM

Post #18 of 20 (4654 views)
Re: '83 caprice classic blower speed problem Sign In

hi bros..
after couple weeks of repairing all the partst inside steering wheel all fuse in the fuse box have power now normaly.
after i use the car for one day the fuse in the image get burn. i couldnt read the lable up the fuse.
anyone tell me what circuit for this fuse?. there is a relay behind the distributor its for what?.

hasn't surrendered yet.




_________________________________________
I'm chasing to freedom in new york city.




Discretesignals
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May 24, 2012, 1:45 PM

Post #19 of 20 (4642 views)
Re: '83 caprice classic blower speed problem Sign In

Looks like the fuse block is toast now. Hard to see, but that could have been the courtesy, lighter, clock fuse 20 amp. What usually causes burnt wiring and connections is bad connections. Connections with higher than normal resistances are going to get hot and burn up. This won't blow any fuses because the current is being used to heat up the connection. Even a blower motor that uses more current than usual won't melt connections as long as someone doesn't put a fuse in there rated higher than what the circuit is designed to take.

What are the color of the wires that go to that relay in the bottom pic?





Since we volunteer our time and knowledge, we ask for you to please follow up when a problem is resolved.

(This post was edited by Discretesignals on May 24, 2012, 1:56 PM)


67eleanor
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May 25, 2012, 7:38 AM

Post #20 of 20 (4625 views)
Re: '83 caprice classic blower speed problem Sign In

thanks mr Discretesignals . there was a 20aFuse in the burn area u cannot see it from the burn.
i clean the relay wire but i couldnt see the color its all black. i switch off all the electronic equip. in the car.
i found awire to uch hot behind the distributor. even every think is off. its power+ all the time one terminal go to the blower relay the other terminal i didnt find it yet. i will try to bring avery clear image for the area.
_________________________________________
I'm chasing to freedom in new york city.








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