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Helping a friend 2004 Grand Am GT Intake Manifold Gasket Leak


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plsmoothy
User

Dec 16, 2008, 7:08 PM

Post #1 of 7 (3952 views)
Helping a friend 2004 Grand Am GT Intake Manifold Gasket Leak Sign In

Hi all. A friend of mine took her '04 Pontiac Grand Am GT 3.4 liter V6 (78,000 miles) to her mechanic for an oil change. Sure enough, he calls her back with the all too familiar "we found something" call. He said the intake manifold gasket was leaking. He showed me the location and it did in fact appear as if there were a leak. There was a stain which he said was the residue of coolant that had evaporated due to heat. An online search indicated that this has been a common problem with 1999 thru 2003 Grand Am's. Nothing turned up for '04 models. Can anyone shed some light on this issue? Also, if it is a leak, how serious of a problem is it? Many thanks in advance.


Loren Champlain Sr
Veteran / Moderator
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Dec 16, 2008, 7:20 PM

Post #2 of 7 (3946 views)
Re: Helping a friend 2004 Grand Am GT Intake Manifold Gasket Leak Sign In

Very common! In my opinion, it is the Dex Cool that causes this. If it is just a 'trail' and not a wet leak, she can wait. But, it's pay me now, or pay me later. I would recommend that you change it over to the 'green' etheelyn glycol anti-freeze after the repair.
Loren
SW Washington


Jeff Norfolk
Enthusiast
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Dec 16, 2008, 7:24 PM

Post #3 of 7 (3945 views)
Re: Helping a friend 2004 Grand Am GT Intake Manifold Gasket Leak Sign In

Good advice from Loren as usual. Very common. Just a note to add. I have seen a cam snap on this style engine once. It had been running with a coolant leak into the crankcase. The consensis at my shop was that the exposure to liquid caused the weakness in the cam to show up. What do you think Loren?
Jeff


Loren Champlain Sr
Veteran / Moderator
Loren Champlain Sr profile image

Dec 16, 2008, 7:29 PM

Post #4 of 7 (3942 views)
Re: Helping a friend 2004 Grand Am GT Intake Manifold Gasket Leak Sign In

Jeff; Haven't run into that, yet. But, GM cams aren't known for their strength. Remember the small block V8s that the cam lobes would go flat? Liquid and metal don't seem to work very well together. LOL.
Loren
SW Washington


plsmoothy
User

Dec 16, 2008, 7:42 PM

Post #5 of 7 (3938 views)
Re: Helping a friend 2004 Grand Am GT Intake Manifold Gasket Leak Sign In

Thank you guys. I honestly don't know what us non mechanical simpletons would to without you.

Best,
Paul


Loren Champlain Sr
Veteran / Moderator
Loren Champlain Sr profile image

Dec 16, 2008, 7:44 PM

Post #6 of 7 (3935 views)
Re: Helping a friend 2004 Grand Am GT Intake Manifold Gasket Leak Sign In

Paul; Everyone has their 'niche' in life. I'm certain that you have your's. But, thanks anyway.Wink
Loren
SW Washington


Guest
Anonymous Poster

Dec 17, 2008, 1:03 AM

Post #7 of 7 (3924 views)
Re: Helping a friend 2004 Grand Am GT Intake Manifold Gasket Leak Sign In

This is a common problem on the 3.1 & 3.4s.
2 things to watch out for.... the pushrods are different sizes & it's so close it's hard to see... Get them backwards & you'll bend some pushrods. Also those are aluminum heads if the rockers get overtorqued on reassembly the studs can pull out the threads.. that is also a common problem. There is a tool to remove the pushrods without unbolting the rockers but I've found an 11 or 12 mm crowsfoot works just as well the tool






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