Tips: Clean all gasket suraces real well. Stick new gasket on timing cover and water pump with Permatex gasket maker and let it dry so it's stuck pretty good. Use golf tees, screwdrivers - whatever to hold gasket lined up with the holes and keep holes free of any gasket cement. Use the cement to stick it on more than to make a gasket so use sparingly.
Take all bolts and with a wire brush wheel clean off the threads. Put a smear of silicone grease on threads except for ones to water jacket then use the sticky brown gasket sealer that is like thick molassis - I know it as Indian Head gsket cement. Comes with brush in cap. The silicone grease is great on metal gasket surfaces so the gasket will not stick permanantly to the engine side of things if you are ever back there again you'll be glad you did. Just a smear. It makes a great belt dressing also and keeps them quiet. They may slip for a short while and then they actually grab better. I put silicone grease (toothpaste type tube) in a spray paint cap and apply with a flux brush which is just a fairly stiff little paint brush and cheap.
Use just a smear again of silicone grease (it's rubber friendly) on inside of cooling system hoses and they won't get the Chrystler crust and hoses can come off easily years later if needed.
Chain all back on and lined up with arrows as directed - good time to be sure of this - then move on to the rubber gasket to be placed on the oil pan as directed a tad of gasket maker at the ends. There should be alignment pins like 14 inch or so things on the timing cover or the block that must line up. You have to push down against the seal at the oil pan which can be a PITA but it has to be right. If unsure go back now and fix that. They are a pest most of the time so keep your valuim handy (just kidding) and go on with all the other steps and parts in the order you took them off. Make sure all belts and hoses are lined up and brackets in the right positions so belt pulley alignment is exactly right.
You probably took the radiator out and all kinds of crap for that but when it's back in and cooling system tight pressure test with air at all gaskets and hoses for leaks. A small amount of foam may show up at gaskets when using soapy water as the test which is ok if limited as when coolant gets in they will swell and be fine. Start engine when you are sure things look good now before filling cooling system. If it runs you may proceed. If it doesn't then you will have an easier time going back to find out what went wrong.
Go ahead and fill it all up and finish off the job. New belts and hoses should be rechecked for tightness after it has run and warmed up as hose clamps feel snug when rubber is cold and may need a tad more when warm and then you can forget them. Belts should be tight but never too tight - just know that new ones will require readjustment and it's near impossible to overtighten on purpose to account for that. Things with bearings don't want the belts too tight.
Ahhh! I have to go this second and don't even have time to proof read what I just wrote so hit back with any confusion I've caused,
T
Tom Greenleaf - MetroWest Boston - USA
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http://www.autoacsystems.com/tomgreenleaf/